Project Case Study

Corking Machine Cam Design

A bottle-corking cam profile is redesigned around motion law, contact limits, Hertz pressure, motor sizing, CAD, and technical drawing.

Institution
Arts et Metiers / ENSAM
Team
Maxime Hache, Jean-Louis Roy
Arts et Metiers / ENSAM logo.
  • Mechanical Design
  • CAD
  • Mechanisms
Corking Machine Cam Design project profile image.

Overview

The presentation covers requirements, cycle time, rise law selection, linear cam sizing, cam profile plotting, non-interference, non-liftoff, buckling, Hertz pressure, motor-reducer sizing, CAD, and drawing.

Challenge

The specification required compressing a cork from 32 mm to 16 mm at 1800 bottles per hour without modifying key existing machine subassemblies.

Process

The team selected a motion law, computed cam dimensions, checked curvature and contact, reviewed linkage interfaces, and proposed manufacturing-ready CAD/drawing outputs.

Engineering Details

Cam profile calculation, Excel-style verification, Hertz contact pressure, Euler buckling, motor-reducer sizing, TRIZ reasoning, CAD, and technical drawing.

Implementation

The cam concept uses a 50 mm base radius, 20 mm roller radius, and steel material selection according to the extracted presentation.

Testing

Analytical checks report maintained contact, no buckling margin issue, and Hertz pressure below the stated steel stress limit.

Outcomes

High-cadence machine design requires balancing motion smoothness, contact stress, wear, vibration, and packaging.

Add a dynamic simulation, manufacturing tolerances, lubrication plan, and measured wear/vibration data before production claims.

Gallery

Corking Machine Cam Design: motion law rise.
Motion Law Rise
Corking Machine Cam Design: cam profile.
Cam Profile
Corking Machine Cam Design: cad.
CAD
Corking Machine Cam Design: drawing.
Drawing
Corking Machine Cam Design: solution contact lower.
Solution Contact Lower
Corking Machine Cam Design: retention.
Retention
Corking Machine Cam Design: solution contact upper.
Solution Contact Upper